I would be very professional but direct with him. Send many pictures and video. I am pretty certain he can fix it, and if not then he needs to make you one that fits and that works correctly. That fluke seems ridiculous! I would not threaten him but make sure he knows that you saved for a long time and that you TRUSTED him to do right by you. So what if he is sick of you "bothering" him. You paid a lot of money for a product, the least he can do is make sure you are satisfied with that product.
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